Oxford Sensors Ltd
Unit 11, Arena 14
Bicester Park
Charbridge Lane, Bicester
Oxfordshire, OX26 4SS
United Kingdom
© 2024 Oxford Sensor Systems Ltd
Spiral Pipe Mills
Applications on One-Step Spiral Pipe Mills
• Single Tracking Systems for ID & OD Welding
• Dual Tracking Systems for ID & OD Welding
• Automatic Single & Tandem SAW Control
• Complete Integrated Mill Control & Electrical Systems
Applications on Two-Step Spiral Pipe Mills
• Tracking Systems for Tack Welding on the mill itself
• Complete Dual Systems for Offline ID & OD Welding & Control
Applications on One & Two Step Spiral Pipe Mills
• Automatic hilo Control Systems
• Automatic Gap Control Systems
• Combined Tracking & Bead Inspection for Online UT Control
• Complete Skelp Welder Welding & Control Systems
• Multihead Laser Vision Systems for offline UT Guidance
• General Pipe Handling Controls
• Inline Pipe Length Measurement
Vision & Control for Tube & Pipe
With
extensive
experience
of
spiral
mills
from
many
different
manufacturers,
and
having
completed
spiral
mill
installations
in
over
fifty
countries, OSL staff are able to undertake projects almost anywhere in the world.
Longitudinal Pipe Mills
Our
latest
systems
have
unique
features
which
have
been
developed
out
of
our
experience in solving real world problems.
For
example,
our
OD
tracking
systems
use
true
lookahead
tracking
to
counter
the
problems of OD height control arising from the thermal distortion of the ID weld.
Applications in Longitudinal Pipe Welding
• Tack Welder Seam Tracking
• Tack Welder hilo & Gap Measurement Control
• ID Welder Seam Tracking
• OD Welder Seam Tracking
• Multipass Welding Control for thick wall pipes, ID, OD, Circ
• Automatic Adaptive Fill Control
• Combined Bead Tracking & Inspection Systems for UT
Custom Applications
With so much relevant experience ,OSL staff understand vision and control
applications in tube & pipe as well as anyone in the industry. We are able to
understand special requirements and develop vision and control solutions
which are reliable and cost effective.
Productivity Improvements
• Higher efficiencies from reduced manpower
• Less repair and rework
• Enables higher welding speeds
• Enables more advanced weld profiles and smaller welds
• Frees operator for other tasks
Tube Mill Applications
Over the years, OSL staff have been involved in many tube mill
applications, including:
• Tracking systems for Laser and TIG welded tube
• OD bead inspection
• ID scarf inspection
• Linetracking systems for UT and annealing applications
Quality Improvements
• Accurate weld placement everytime, all of the time
• Reduced defect rates
• More consistent penetration
• Better ID/OD interpenetration
• Better bead appearance
• Less reliance on individual operators
We have particular experience in fully automatic
position control of multipass welding for thickwall
pipes. OSL staff designed the original multipass
welding systems and were first to implement a
reliable control package.